Henryun Opto brand mark

Manufacturing & Validation

Process control from wire preparation to final electrical test

The equipment shown here is used in Henryun manufacturing and validation workflows and is not offered for sale.

Production system

Repeatable processes for complex harness assemblies

Automated preparation is combined with controlled assembly, documented inspection and program-specific test planning.

  • Automatic cutting & crimping
  • Terminal housing insertion
  • Ultrasonic welding
  • Multi-layer rotary stripping
  • Servo crimping
  • Harness electrical test
Henryun high-voltage harness electrical test station
Electrical test01
Operator assembling orange high-voltage wiring harnesses
Harness assembly02
Operator following a documented harness assembly instruction
Work instruction03
Henryun pull-force test equipment checking a terminal connection
Pull-force test04
Operator preparing a terminal cross-section sample
Cross-section preparation05
Microscope station used for terminal cross-section inspection
Section inspection06
Operator assembling connectors on high-voltage cable assemblies
Connector assembly07
Close-up of manual terminal processing on an orange high-voltage cable
Terminal processing08
Operator completing connector assembly on finished cable sets
Final assembly09
Operator checking aligned high-voltage cables during production
Process control10
Wide view of the Henryun wiring harness production floor
Production floor11
Henryun production line with processing workstations
Manufacturing line12
Henryun high-voltage harness electrical verification station
Electrical verification13
Operator preparing a set of orange high-voltage wiring harnesses
Harness preparation14
Operator preparing connectors and protective conduit during harness assembly
Connector preparation15
Operator aligning high-voltage wiring harness branches to a work instruction
Harness alignment16
Operator checking high-voltage harness routing during assembly
Assembly check17
Pull-force measurement equipment testing a terminal connection
Pull-force measurement18
Close view of terminal pull-force verification equipment
Terminal verification19
Wide view across the Henryun harness production workshop
Workshop overview20
Henryun production floor with multiple harness processing workstations
Production capacity21

Laboratory scope

18 validation and measurement capabilities

The laboratory plan covers electrical, mechanical, dimensional, material and environmental checks selected according to program requirements.

Cross-section & Vickers hardness
Pull force and universal testing
Withstand voltage & voltage drop
Network analysis
X-ray coating and flaw analysis
CMM and image measurement
Salt spray and environmental cycling
Color and Shore A hardness
Harness bend-fatigue testing
Electrical and mechanical laboratory instruments
Electrical & mechanical01

Electrical verification

Environmental and material validation equipment
Material & endurance02

Environmental validation

Dimensional measurement and inspection equipment
Geometry & tolerance03

Dimensional inspection

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